Duerkopp Adler FLP Series Additional guide Servisní příručka

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Strany 1 - Operating Manual

281Operating Manual

Strany 2 - All rights reserved

Safety instructionsOperating manual 281 Version 06.0 - 05/20138Examples of the layout of the safety instructions in the text:Type and source of the da

Strany 3 - Table of contents

Performance descriptionOperating manual 281 Version 06.0 - 05/2013 93 Performance description3.1 FeaturesThe Dürkopp Adler 281 is a single-needle doub

Strany 4

Performance descriptionOperating manual 281 Version 06.0 - 05/2013103.4 Technical dataNoise emissionWorkplace-specific emission value as per DIN EN IS

Strany 5 - 1 About this manual

Performance descriptionOperating manual 281 Version 06.0 - 05/2013 113.5 Additional equipmentAdditional equipmentMaterial number 281-140342-02281-1603

Strany 6 - 1.4 Symbols used

Performance descriptionOperating manual 281 Version 06.0 - 05/201312Compensating hinged foot for edge stitching, 0.8 mm to the left of the needle0204

Strany 7 - 2 Safety instructions

Performance descriptionOperating manual 281 Version 06.0 - 05/2013 13FramesFrame incl. 1060x500 mm table plate with a pedal and drawerMG53 400454xxxFr

Strany 8

Performance descriptionOperating manual 281 Version 06.0 - 05/201314

Strany 9

Device descriptionOperating manual 281 Version 06.0 - 05/2013 154 Device descriptionFigure 1: Complete overview(1) - Control panel(2) - Preliminary te

Strany 10

Device descriptionOperating manual 281 Version 06.0 - 05/201316

Strany 11 - 3 Performance description

OperationOperating manual 281 Version 06.0 - 05/2013 175 Operation5.1 Switching the power supply on and off The controller is underneath the table pla

Strany 12 - 3.4 Technical data

All rights reserved.Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without th

Strany 13 - 3.5 Additional equipment

OperationOperating manual 281 Version 06.0 - 05/2013185.2 Inserting and replacing the needleSequenceAfter changing to a needle of a different size, ad

Strany 14 - Performance description

OperationOperating manual 281 Version 06.0 - 05/2013 19Figure 3: Inserting and replacing the needle1. Turn the handwheel until the needle bar (1) reac

Strany 15

OperationOperating manual 281 Version 06.0 - 05/2013205.3 Threading in the needle threadFigure 4: Thread guide on the unwinding bracket1. Fit the thre

Strany 16

OperationOperating manual 281 Version 06.0 - 05/2013 21Figure 5: Threading procedure for needle thread - part 13. Insert the thread from top to bottom

Strany 17 - Figure 1: Complete overview

OperationOperating manual 281 Version 06.0 - 05/201322Figure 6: Threading procedure for needle thread - part 211. Insert the thread from the right to

Strany 18 - Device description

OperationOperating manual 281 Version 06.0 - 05/2013 235.4 Inserting and winding on the hook thread1. Fit the thread reel onto the thread stand ( pag

Strany 19 - 5 Operation

OperationOperating manual 281 Version 06.0 - 05/201324Figure 8: Winding on the hook thread - part 28. Wind the hook thread clockwise onto the bobbin u

Strany 20

OperationOperating manual 281 Version 06.0 - 05/2013 255.5 Setting the bobbin filling quantityFigure 9: Setting the bobbin filling quantity1. Loosen t

Strany 21 - (4) - Groove

OperationOperating manual 281 Version 06.0 - 05/2013265.6 Replacing the hook thread bobbinFigure 10: Replacing the hook thread bobbin1. Raise the spoo

Strany 22 - (2) - Thread stand

OperationOperating manual 281 Version 06.0 - 05/2013 275.7 Thread tensionThe tension of needle thread and hook thread determines the position of the t

Strany 23

Table of contentsOperating manual 281 Version 06.0 - 05/2013 11 About this manual ... 31.1 Scope of app

Strany 24

OperationOperating manual 281 Version 06.0 - 05/2013285.7.1 Adjusting the needle thread tensionMain tensionerThe main tensioner (2) determines the nor

Strany 25 - (5) - Adjusting knob

OperationOperating manual 281 Version 06.0 - 05/2013 29Pre-tensionerThe pre-tensioner (1) holds the thread in position if the main tensioner (2) is op

Strany 26 - (6) - Cutter

OperationOperating manual 281 Version 06.0 - 05/2013305.7.2 Adjusting the hook thread tensionFigure 14: Adjusting the hook thread tensionThe braking s

Strany 27

OperationOperating manual 281 Version 06.0 - 05/2013 31Figure 15: Adjusting the tension values for the hook threadAdjusting the tension values for the

Strany 28 - (5) - Hole

OperationOperating manual 281 Version 06.0 - 05/2013325.8 Setting the thread regulatorThe thread regulator determines the needle thread quantity to be

Strany 29 - 5.7 Thread tension

OperationOperating manual 281 Version 06.0 - 05/2013 33Figure 17: Setting the thread regulatorSetting the thread regulator1. Loosen the fastening scre

Strany 30

OperationOperating manual 281 Version 06.0 - 05/2013345.9 Adjusting the stitch lengthThe stitch length can be adjusted continuously by turning the adj

Strany 31 - (3) - Bolt

OperationOperating manual 281 Version 06.0 - 05/2013 355.10 Setting the sewing foot pressureThe adjusting wheel (2) on the machine arm determines the

Strany 32 - (3) - Braking spring

OperationOperating manual 281 Version 06.0 - 05/2013365.11 Lifting the sewing footThe sewing foot can be lifted mechanically or using the knee lever (

Strany 33 - (3) - Adjusting screw

OperationOperating manual 281 Version 06.0 - 05/2013 375.12 Locking the sewing foot in place in the upper positionThe lever on the rear side of the ma

Strany 34

Table of contentsOperating manual 281 Version 06.0 - 05/201326 Maintenance... 456.1 Cleaning wo

Strany 35

OperationOperating manual 281 Version 06.0 - 05/2013385.13 Pushbutton on the machine armThe machine is equipped with a pushbutton (1) on the machine a

Strany 36

OperationOperating manual 281 Version 06.0 - 05/2013 395.14 Operating the controllerThe machine is operated using the DAC BASIC controller. Operating

Strany 37

OperationOperating manual 281 Version 06.0 - 05/201340Overview of the functions on the control panelKey Function Status LED display1 Thread cutter Off

Strany 38 - 5.11 Lifting the sewing foot

OperationOperating manual 281 Version 06.0 - 05/2013 4115 Sewing foot position after thread is cutSewing foot down LED offSewing foot up LED on16 Need

Strany 39 - (2) - Lever up:

OperationOperating manual 281 Version 06.0 - 05/2013425.15 SewingThe foot pedal starts and controls the sewing process.Figure 25: Sewing with the foot

Strany 40

OperationOperating manual 281 Version 06.0 - 05/2013 43To interrupt sewing:1. Release the foot pedal in pedal position 0:The machine stops, needles a

Strany 41 - ①②③④ ⑤ ⑥⑦⑧⑨⑩

OperationOperating manual 281 Version 06.0 - 05/201344

Strany 42

MaintenanceOperating manual 281 Version 06.0 - 05/2013 456 MaintenanceThis section describes simple maintenance work that needs to be carried out on a

Strany 43

MaintenanceOperating manual 281 Version 06.0 - 05/201346Figure 26: Points that need to be cleaned particularly thoroughlyAreas particularly susceptibl

Strany 44 - 5.15 Sewing

MaintenanceOperating manual 281 Version 06.0 - 05/2013 476.2 LubricationSkin injuries due to contact with oil.Oil can cause a rash if it comes into co

Strany 45

About this manualOperating manual 281 Version 06.0 - 05/2013 31 About this manual1.1 Scope of application of the manualThis manual describes the inten

Strany 46 - Operation

MaintenanceOperating manual 281 Version 06.0 - 05/2013486.2.1 Hook lubricationCheck the oil level for hook lubrication approx. once every week.Oil to

Strany 47 - 6 Maintenance

MaintenanceOperating manual 281 Version 06.0 - 05/2013 496.2.2 Gear lubricationWhen the machine is delivered, the oil level is in the middle of the in

Strany 48 - (4) - Hook

MaintenanceOperating manual 281 Version 06.0 - 05/2013506.3 RepairsContacts for repair in the event of damage to the machine:Dürkopp Adler AGPotsdamer

Strany 49 - 6.2 Lubrication

Set-upOperating manual 281 Version 06.0 - 05/2013 517 Set-up7.1 Checking the scope of deliveryImportant: The scope of delivery depends on your specifi

Strany 50 - 6.2.1 Hook lubrication

Set-upOperating manual 281 Version 06.0 - 05/201352Standard equipment:• Upper part of machine (2)• Oil pan (8) -in the accessory kit• Thread stand wit

Strany 51 - 6.2.2 Gear lubrication

Set-upOperating manual 281 Version 06.0 - 05/2013 537.3 Fitting the frame componentsFigure 30: Fitting the frame components1. Screw the cross bars (3)

Strany 52 - 6.3 Repairs

Set-upOperating manual 281 Version 06.0 - 05/2013547.4 Completing the table plateThe table plate belongs to the optional delivery scope. Drawings are

Strany 53

Set-upOperating manual 281 Version 06.0 - 05/2013 557.5 Fastening the table plate to the frameFigure 32: Fastening the table plate to the frame1. Plac

Strany 54

Set-upOperating manual 281 Version 06.0 - 05/2013567.6 Setting the working heightThe working height is continuously adjustable between 750 and 900 mm

Strany 55 - (5) - Cross strut

Set-upOperating manual 281 Version 06.0 - 05/2013 577.7 ControllerThe machine is operated using the DAC BASIC controller with the OP 1000 control pane

Strany 56

About this manualOperating manual 281 Version 06.0 - 05/201341.4 Symbols usedCorrect settingSpecifies the correct setting.FaultsSpecifies the faults t

Strany 57 - (3) - Foot struts

Set-upOperating manual 281 Version 06.0 - 05/2013587.7.2 Fit the pedal and setpoint deviceFigure 35: Fitting the setpoint device1. Fit the pedal (5) o

Strany 58 - (1) - Screws

Set-upOperating manual 281 Version 06.0 - 05/2013 597.8 Inserting the machine upper sectionFigure 36: Inserting the machine upper section1. Screw the

Strany 59 - 7.7 Controller

Set-upOperating manual 281 Version 06.0 - 05/2013607.9 Attaching the upper section retaining strapThe machine upper section is secured with a retainin

Strany 60

Set-upOperating manual 281 Version 06.0 - 05/2013 617.11 Fitting the knee leverUse the knee lever to mechanically lift the sewing foot.Figure 39: Fitt

Strany 61

Set-upOperating manual 281 Version 06.0 - 05/2013627.12 Attaching the control panelFigure 40: Attaching the control panel1. Loosen the fastening screw

Strany 62 - 7.10Attaching the oil can

Set-upOperating manual 281 Version 06.0 - 05/2013 637.13 Electrical connection7.13.1 Checking the mains voltageImportant: The voltage on the type plat

Strany 63 - 7.11 Fitting the knee lever

Set-upOperating manual 281 Version 06.0 - 05/201364Figure 41: Connection diagram for DAC basicConnecting the components to the controller1. Insert the

Strany 64

Set-upOperating manual 281 Version 06.0 - 05/2013 657.13.3 Establishing equipotential bondingThe grounding wire conducts any static charging to ground

Strany 65 - 7.13 Electrical connection

Set-upOperating manual 281 Version 06.0 - 05/2013667.14 Sewing testCarry out a sewing test before starting up the machine. Adjust the machine to the r

Strany 66 - Front side Rear side Plugs

DisposalOperating manual 281 Version 06.0 - 05/2013 678 DisposalThe customer is responsible for disposal of the machine and packaging materials.The ma

Strany 67 - (2) - Screw

Safety instructionsOperating manual 281 Version 06.0 - 05/2013 52 Safety instructionsThis section contains basic instructions for your safety. Read th

Strany 68 - 7.14 Sewing test

DisposalOperating manual 281 Version 06.0 - 05/201368

Strany 69 - 8 Disposal

AppendixOperating manual 281 Version 06.0 - 05/2013689 AppendixDimensions for manufacturing a table plate

Strany 70 - Disposal

AppendixOperating manual 281 Version 06.0 - 05/201369

Strany 72 - Appendix

DÜRKOPP ADLER AGPotsdamer Str. 19033719 BielefeldGermanyPhone +49 (0) 521 925 00E-Mail: [email protected] to des

Strany 73

Safety instructionsOperating manual 281 Version 06.0 - 05/20136Inspect the machine while in use for any externally visible damage. Interrupt your wor

Strany 74

Safety instructionsOperating manual 281 Version 06.0 - 05/2013 72.2 Signal words and symbols used in safety instructionsThe safety instruction text is

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